A unified voice for the ore-based metallics industry

Decarbonisation

THE ROLE OF ORE-BASED METALLICS ON THE PATHWAYS TO CARBON-NEUTRAL STEELMAKING

Overview

With the recent acceleration in interest, strategic thinking, and commitment towards decarbonization, we as a key component of the steelmaking value chain need to play our part in this endeavour. To be effective in tackling the challenges and opportunities we face, the merchant ore-based metallics sector has begun exploring its role in the pathway to creation of a carbon-neutral steelmaking industry. The current findings are contained in the first editions of a whitepaper series on this topic, the components of which are available to download.

Introduction to whitepaper series

This whitepaper aims to foster discussion and ignite collaboration with stakeholders in the merchant ore-based metallics value chain including academia and public policy makers. We believe that the foundation to successful decarbonization is knowledge sharing and awareness raising on the challenges and opportunities inherent in this process, garnering deeper understanding and fostering potential solutions but most importantly ensuring sustainable outcomes.

Many companies in our value chain from iron ore miners to steelmakers have already published their thinking and strategy for decarbonization and there will be more to come. The purpose of our whitepaper is to examine these, identify common elements and issues and to catalyse thinking and advocacy for action. We recognise this is an evolving space and therefore plan to continually monitor and regularly update the whitepaper as a living document.

Format

The whitepaper is divided into four separate papers:

Paper 1 – Ferrous Metallics for Steelmaking

Introduces the term ferrous metallics, the materials within its scope and their importance in the achievement of carbon-neutral steelmaking. It also introduces the principal role of ore-based metallics as enablers of CO2 emissions reduction and the circular economy for steel and foundry iron

IIMA Whitepaper 1: Ferrous Metallics for Steelmaking

Click here to download paper 1.

Paper 2 – Future Challenges for the Electric Arc Furnace Process

This section recognises the increasing importance of Electric Arc Furnace technology in the pathway to carbon-neutral steelmaking and its interdependence with the selection of raw materials (ferrous metallics) used. It provides a preliminary assessment of the issues relating to the quality of the raw materials in terms of residual impurities and carbon content and the impact on the future utilisation of ferrous scrap and on the EAF productivity, yield and efficiency.

Future Challenges for the EAF Process

Click here to download paper 2.

Paper 3 – Future DRI Production and Iron Ore Supply

Looks at the challenges and opportunities in the production and use of hydrogen-based DRI including the future availability of DR grade iron ore pellets and the prospects for fines-based direct reduction technologies. This section also provides a preliminary assessment of value-in use aspects of various types of pellets in terms of the impact of qualities such as gangue or carbon content.

Future DRI Production and Iron Ore Supply

Click here to download paper 3.

Paper 4 – Blast Furnace/Basic Oxygen Furnace Steelmaking and Alternative Iron Smelting Technologies

Examines a variety of options for improving the carbon footprint of blast furnace / basic oxygen furnace steelmaking in the short to medium term including process (i.e. changes in burden preparation and charging) and end-of-pipe (i.e. carbon capture). This section also looks at differing regional approaches and alternative hot metal processes and emerging technologies.

Blast Furnace/Basic Oxygen Furnace Steelmaking & alternative iron smelting technologies

Click here to download paper 4.

Paper 6 - Merchant Pig Iron

The paper introduces merchant pig iron: its production, types and trade then covers the decarbonisation of the steelmaking process and the role of ore-based metallics in general. A summary of IIMA’s SWOT analysis on pig iron in relation to decarbonisation of steel production is included, followed by information on decarbonisation in the iron casting (foundry) industry and, finally, some thoughts on the future quality of pig iron.

IIMA Whitepaper 6 OBMs and Carbon Neutral Steelmaking: Merchant Pig Iron

Click here to download paper 6.

Paper 7 – Hydrogen in Iron & Steelmaking

Outlines the different types of hydrogen, the potential use of hydrogen in a range on non-metallic industries and the issues of adoption of hydrogen in iron and steelmaking replacing carbon reductants.

IIMA Whitepaper 7: Hydrogen in Iron and Steelmaking

Click here to download paper 7.


 
 

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